5-Axis CNC Milling

Simultaneous 5-axis machining for complex geometries in a single setup. Our 25+ advanced 5-axis machines enable us to produce intricate features, deep cavities, and tight tolerances that would require multiple setups on conventional machines, making them perfect for aerospace, medical, and automotive components.

Understanding 5-Axis Milling

The pinnacle of CNC machining, enabling complex geometries in a single setup.

What is 5-Axis Milling?

5-axis milling simultaneously moves the cutting tool along five axes (X, Y, Z, and two rotary axes A/B or A/C), enabling the tool to approach the workpiece from virtually any angle. This advanced capability allows machining of complex 3D geometries, deep cavities, undercuts, and intricate features in a single setup.

Unlike 3/4-axis milling, which requires multiple setups and repositioning, 5-axis machines can access all sides of a part without manual intervention, reducing setup time, improving accuracy, and enabling the production of geometries impossible with conventional milling.

With 25+ advanced 5-axis machines in our facility, we can handle the most complex aerospace, medical, and automotive components with exceptional precision and efficiency.

Technical Capabilities

Our 5-axis milling capabilities at a glance.

Part Size Range

From small precision components (10mm) to large parts up to 2000mm. Our 5-axis machines accommodate diverse project requirements.

Tolerance Capabilities

Standard tolerances of ±0.005" (±0.127mm). Tighter tolerances of ±0.001" (±0.025mm) or better achievable, with improved accuracy from single-setup machining.

Materials

Aluminum, stainless steel, titanium, Inconel, hardened materials, PEEK, Ultem, and a wide range of engineering plastics and metals.

Machine Capacity

25+ advanced 5-axis machines with simultaneous multi-axis control for complex geometries and tight tolerances.

Common Applications

5-axis milling is ideal for complex geometries requiring simultaneous multi-axis machining.

Aerospace Components

Complex structural parts, turbine blades, impellers, and aerospace components with intricate geometries and tight tolerances.

Medical Implants

Precision medical implants and surgical instruments requiring complex 3D geometries and exceptional surface quality.

Complex 3D Surfaces

Parts with freeform surfaces, deep cavities, undercuts, and intricate features impossible with conventional milling.

Automotive Components

Complex automotive parts including engine components, transmission parts, and custom racing components.

Why Choose 5-Axis Milling?

5-axis milling offers unique advantages for complex geometries.

Single Setup

Machine complex geometries in a single setup, eliminating multiple repositioning and reducing setup errors.

Complex Geometries

Access all sides of a part from any angle, enabling machining of deep cavities, undercuts, and freeform surfaces.

Superior Accuracy

Reduced setup errors and improved tool access result in better dimensional accuracy and surface finish.

When to Choose 5-Axis Milling

Understanding when 5-axis milling is the right choice for your project.

5-axis milling is ideal for complex geometries requiring simultaneous machining from multiple angles, deep cavities, undercuts, or parts that would require many setups on a 3/4-axis machine. It's particularly valuable for aerospace, medical, and automotive components with intricate features.

3 & 4-axis milling may be more cost-effective for standard applications where parts can be machined from multiple setups. Our engineers can help you determine the best approach for your project, balancing complexity, cost, and lead time.

Related Services

Combine 5-axis milling with other processes for complete manufacturing solutions.

3 & 4-Axis Milling

For standard applications where 5-axis complexity isn't necessary.

Learn More

Surface Finishes

Complete your milled parts with professional surface treatments.

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Precision Grinding

Achieve ultra-fine surface finishes after milling operations.

Learn More

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